阶梯形离心级联流体扰动传播及控制优化数值模拟

Analysis and Control Optimization of Square-off Centrifugal Cascading Fluid Disturbances

  • 摘要: 阶梯形离心级联是柔性级联的重要组成之一。在工程实际运行中,级联产生的流体扰动在传播的过程中出现贫料端部机组供料压强超过运行限值。为提高阶梯形离心级联贫料端部机组抗扰动能力,采用离心级联静态和动态水力学方法,研究电动调节阀重要参量α取值对级联流体状态的影响。结果表明,级联压强扰动波动会向级联两侧传递,重新建立稳态工况后,主要影响扰动级精料侧分离级状态;级联流量扰动所产生的压强波动会向级联两侧传递,重新建立稳态工况后,主要影响扰动级贫料侧分离级状态。α取值会对级联抗扰动能力产生影响,通过对流体扰动水力学分析,发现各分离级α均取0、1、2时,较α均取3、4,扰动对系统最终稳态工况产生的影响相对较小,供料流流量增加5%,贫料端部分离级供料和贫料压强相对变化量分别从6.02%下降至1.96%,和从2.66%下降至0.25%,精料端部分离级供料和贫料压强相对变化量分别从5.48%下降至0.47%,和从2.17%下降至0.14%。对级联因压强或流量扰动产生的压强波动进行动态影响分析,发现以级联最大机组为界,精料侧分离级α取0或1,贫料侧分离级α取2时,压强波动对各分离级影响较小,在供料流流量增加5%扰动下,贫料端部分离级供料压强相对变化量从6.49%降低至4.78%和4.92%;在机组旁联关闭扰动下,贫料端部分离级供料压强相对变化量从11.97%降低至1.46%和1.56%。研究结果可供实际阶梯形离心级联中电调阀参数设置时参考。

     

    Abstract: The Square-off centrifugal cascade constitutes an important component of a flexible cascade. In practical engineering operation, during the propagation of fluid disturbances generated by the cascade, the feed pressure at the depleted-end units exceeds the operational limit. To enhance the disturbance resistance of the lean-end units in a stepped centrifugal cascade, static and dynamic hydraulic methods were employed to investigate the impact of the critical parameter α value of the electric control valve on the cascade fluid state. Results indicate that pressure disturbance fluctuations propagate to both sides of the cascade. After re-establishing steady-state conditions, these fluctuations primarily affect the separation stage on the rich-side of the disturbed stage. Similarly, pressure fluctuations caused by flow disturbances propagate to both sides of the cascade, primarily impacting the separation stage on the lean-side of the disturbed stage upon re-establishing steady-state conditions. The value of α affects the cascade's disturbance resistance capability. Through fluid disturbance hydrodynamic analysis, it was found that when α is set to 0, 1, or 2 for each separation stage, the disturbance has a relatively minor impact on the system's final steady-state conditions. With α set to 3 and 4, respectively, when the feed flow rate is increased by 5%, the relative changes in the feed pressure and the depleted-stream pressure at the depleted-end separating stage decrease from 6.02% to 1.96% and from 2.66% to 0.25%, respectively; while those at the enriched-end separating stage decrease from 5.48% to 0.47% and from 2.17% to 0.14%, respectively. Dynamic analysis of pressure fluctuations caused by pressure or flow disturbances in the cascade revealed that, using the largest unit in the cascade as the boundary, setting α=0 or 1 for the separation stage on the rich-side and a=2 for the separation stage on the lean-side minimizes the impact of pressure fluctuations on each separation stage. Under a 5% increase in feed flow rate disturbance, the relative changes of the feed pressure at the depleted-end separating stage decreases from 6.49% to 4.78% and 4.92%; under the disturbance of unit bypass closure, it decreases from 11.97% to 1.46% and 1.56%. These findings provide reference for setting electric control valve parameters in practical stepped centrifugal cascades.

     

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