基于皮秒激光形貌数据矩阵码的工业钴源智能标识方法研究

Research on Intelligent Identification Method of Industrial Cobalt Source Based on Picosecond Laser Topography Data Matrix Code

  • 摘要: 为实现工业钴-60放射源在全生命周期内安全、可靠的智能监管,本研究建立一套“机器自动识读为主、人工辅助判读为辅”的双重标识体系,并解决其核心的机器可读标识在极端环境下长期可靠的难题。提出采用基于皮秒激光在放射源封装前端塞表面直接制备形貌数据矩阵码(Data Matrix码)的智能标识方法。采用三阶段实验方案:第一阶段在60个316L不锈钢仿真样品上进行皮秒激光参数筛选;第二阶段在6个真实端塞上开展800 ℃耐热与模拟水下环境对决测试;第三阶段通过光学显微镜与金相分析,验证最优工艺对材料完整性的“零损伤”效果。结果表明,在\phi 11.1 mm端面上成功制备出6.5 mm×6.5 mm深度(80±10) μm的形貌DM码,质量达ISO/IEC 29158:2025 A级。该标识耐受800 ℃热冲击,水下自动识读率100%,且未引入微裂纹,热影响区极小。本研究构建了以皮秒激光形貌DM码为核心、兼容传统人工识读的双重标识技术方案,可在封装前完成加工与验证,确保了材料安全,为放射源“物理身份-数字孪生”监管提供了可靠技术路径。同时建立的方法论体系,为未来集成性能更优的飞秒激光工艺奠定了评估基础。

     

    Abstract: To achieve safe and reliable intelligent supervision throughout the entire life cycle of industrial Cobalt-60 radioactive sources, this study aims to establish a dual marking system with “machine-readable automatic identification as the primary method and human-assisted judgment as the supplementary method.” It focuses on solving the core challenge of ensuring the long-term reliability of the machine-readable identifier under extreme environmental conditions. An intelligent marking method based on ultrafast laser direct fabrication of topographic Data Matrix codes on the end plug surface prior to source encapsulation is proposed. A three-stage experimental scheme was adopted: the first stage involved picosecond laser parameter screening on 60 simulated 316L stainless steel samples; the second stage conducted head-to-head environmental tests, including 800 ℃ heat resistance and simulated underwater reading, on six real end plugs; the third stage verified the “zero-damage” effect of the optimal process on material integrity via optical microscopy (OM) and metallographic analysis. A topographic DM code measuring 6.5 mm×6.5 mm with a depth of (80±10) μm was successfully fabricated on an end face of \phi 11.1 mm. The code quality reached Grade A according to ISO/IEC 29158:2025. The mark withstood an 800 ℃ thermal shock, maintained a 100% automatic reading rate in simulated underwater conditions, and introduced no microcracks while exhibiting an extremely small heat-affected zone. This study constructs a dual marking technical solution centered on a picosecond laser topographic DM code, compatible with traditional human-readable markings. The solution involves machining and verification before encapsulation, ensuring material safety and providing a reliable technical pathway for “physical-identity to digital-twin” supervision of radioactive sources. Furthermore, the established methodological framework lays an evaluation foundation for integrating higher-performance femtosecond laser processes in the future.

     

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