辐照交联无卤阻燃可陶瓷化硅橡胶复合材料的构建及性能研究

Construction and Properties of Radiation-Crosslinked Halogen-Free Flame-Retardant Ceramizable-Silicone-Rubber Composites

  • 摘要: 可陶瓷化硅橡胶复合材料作为一种新型的耐火材料,在电线电缆行业具有广阔的应用潜力。为了改善材料的力学强度和阻燃性能,本研究以甲基乙烯基硅橡胶(MVSR)为基体,构建三种组成不同的适用于辐照交联工艺的无卤阻燃可陶瓷化硅橡胶复合绝缘材料。研究发现,通过放射源60Co(γ射线)对可陶瓷化硅橡胶复合材料进行辐照交联处理,能够极大提升复合材料的力学强度和模量。其中,基于烯丙基环三磷腈(CP-Allyl)和Mg(OH)2复配阻燃剂的复合材料3样品具有相对好的辐照交联效果和阻燃性能。经过80 kGy剂量辐照的复合材料3样品的拉伸强度可达到4.65 MPa,其极限氧指数达34.4%。另外,复合材料在700~1 000 ℃高温烧蚀之后,均能够形成致密、坚硬的陶瓷化层。可见,本研究所构建的辐照交联硅橡胶复合材料具有优良的性能和高温成瓷特性,有望在电线电缆用绝缘材料领域获得应用。

     

    Abstract: As a novel type of refractory material, ceramizable-silicon-rubber composite has broad application potential in the wire and cable industry. To improve the mechanical strength and flame retardancy of materials, three halogen-free flame-retardant ceramizable-silicone-rubber insulation materials with different compositions suitable for radiation-crosslinking process were constructed by using methyl vinyl silicone rubber (MVSR) as the matrix. It was found that the mechanical strength and moduli of ceramicable-silicone-rubber composites could be greatly improved after 60Co (γ-ray) radiation crosslinking. Among them, Composite-3 with allyl-functionalized cyclotriphosphazene (CP-Allyl) and Mg(OH)2 as synergistic flame retardant exhibited the better radiation crosslinking effect and flame retardancy. The tensile strength of Composite-3 treated by a dose of 80 kGy could reach 4.65 MPa, and its limiting oxygen index was 34.4%. In addition, these composites could form dense and hard ceramic layers after high-temperature ablation at 700-1 000 ℃. As a result, the radiation-crosslinked silicone-rubber composites with a good performance and a high-temperature ceramic forming ability are expected to be applied in the field of insulation materials for wires and cables.

     

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